Software Streamlines Model-to-Mold Production
Low-cost overseas competition continues to loom as one of the greatest threats to U.S. mold makers’ business, and Pittsfield, Massachusetts-based Marland Mold is no exception. For a shop like this, survival often depends on meeting conflicting demands—parts must not only be virtually flawless, but also produced and delivered quickly. In the face of this challenge, Marland says it relies on a culture of employee responsibility and a deep understanding of its customers to maintain a competitive edge. Underlying, that, of course, are the CNC machines, measuring equipment and other manufacturing technologies employed at the company’s 84,000-square-foot facility. One particularly important tool is the CimatronE CAD/CAM system from Cimatron Technologies (Novi, Michigan). According to the company, the software’s easy-to-use modeling tools, powerful postprocessors, simulation capability and other features help streamline the manufacturing process from design through final machining. More recently, it has eased the shop’s adoption of five-axis machining, a move that has eliminated most EDM work. Marland Mold’s core business is manufacturing high-precision closure molds for food and beverage industry customers located throughout the world, although it also serves the personal care and cosmetics; medical and pharmaceutical; and household and industrial products sectors. The shop attributes much of its success to its hands-on approach to business, a legacy of being independent and employee-owned from 1992 until merging with French firm Curtil late last year. Every customer project starts with the assignment of a team consisting of a sales executive, a design engineer and a manufacturing VP. This strategy gives front-line employees a stake in outcomes and encourages close collaboration with customers in the effort to develop a mold concept that meets their individual needs, the company says. However, even with the best possible mold concept, cost-effectively turning designs into reality can be challenging. Most of the tools manufactured here require stringent quality standards, tight tolerances and interchangeable components. Consider the food and beverage industry customers that constitute the company’s core business. To support high-volume closure production, tools for these customers must run 24 hours a day, 7 days a week. Recent industry trends present additional challenges.Edge Evolution Programmer - News

Van Dien plays Tom Woodard, the chief programmer of a new automatic piloting computer that will make real pilots obsolete (like that is ever going to happen). Muldoon, who at least appears to be having fun while everyone else is going through the
CimatronE CAM software ties the whole process together, and the system begins to play its part as soon as a mold design is finalized, says John Nykorchuk, senior NC programmer. The process begins with a solid model of the mold in question,
Similarly, our programmer companies, this is a source of their revenue so it is important to them as well. Clearly, this can be an enormous business tension between the two [parties]: one who has the desire to limit their expense and the other the
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